Multihead Weigher Packing Machine

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Multihead Weigher Packing Machine (EP-70-MHW) Manufacturers & Exporters in India.

Multihead Weigher Packing Machine

ESS PEE Packaging, we specialize in providing high-quality packaging solutions for a variety of industries. One of our flagship products, the Multihead Weigher Packing Machine Model No. EP-70-MHW, stands out for its precision, efficiency, and versatility. This advanced packing system is designed to handle granular products such as macaroni, pasta, vermicelli, snack items, pulses, and more, making it ideal for a range of applications in food and non-food sectors.

What is a Multihead Weigher Packing Machine?

A Multihead Weigher Packing Machine is a sophisticated packing system, which employs a number of weighing heads to weigh and pack volumetric products into a pouch or a bag. These machines incorporate weigh hopper for sample weights and an intelligent control system for choosing the appropriate match of weights/filling quantities for each product in the packing. Using them, they cut product giveaway (overfill) greatly, which makes one increase operational efficiency palpably. The EP-70-MHW is an illustration of a multihead weigher on a high-level belonging to a series of complex multihead weighers that are able to work with macaroni and snacks, as well as pulses, etc.

The ESS PEE EP-70-MHW is a top-tier model that offers the benefits of multihead weighing in various industries, particularly in food packaging, including snacks, grains, dry food products, and more.

Specification:

  • This machine is suitable to pack all type of granular products like macaroni, pasta, vermicelli, snack items, pulses, etc.
  • Range of weight can be packed is from 5 grams up to 5 kg.
  • Due to combination-based weighing and dropping technology it gives a average giveaway over 100 packets in continuous production is 4 to 5 grams.
  • Stainless steel housing, parts in contact with products and bags comply with GMP requirements, guarantee hygiene and food safety.
  • Easy changeover for different pouch sizes.
  • Wide range of usable packing materials, suitable for multilayer compound, aluminium film, laminating film, etc.
  • A custom programmable logic controller with a touch screen provides precise selection and adjustments of fill amounts and machine functioning providing easy setup, operation, and monitoring of filling operation.
  • Simple user interface with two HMIs one for bagger operation & one for weigher operation.
  • All the automation products are from Mitsubishi which ensures high lifetime of machine without changing any spare parts.
  • All the motors for pouch pulling and roll rewinding and gearboxes are from bonvario, Italy.
  • Built in print registration device from Datalogic, Italy.
  • All the pneumatic products are from SMC

How Does a Multihead Weigher Packing Machine Work?

  • Weighing Heads: Individual weighers or hoppers by which different levels of product are weighed at the same time are used. Such heads are even more sensitive and are designed to provide fine-tuning capability to the weights.
  • Control System: At the core of the system, though it may incorporate a sophisticated PLC, is accountable for managing and controlling all the weigh heads. The control system is responsible for the correct portioning of the product into the final packaging placed in each hopper.
  • Vibration or Gravity Feeders: These are used to transport product to the weigh heads. The material is facilitated to move from the weigher using either vibrations or gravity so that it may flow continuously.
  • Combination Algorithm: The machine uses a complex computer formula to identify which combinations of weigh heads will result in the target weight. It can thereby deliver the right proportions from each hopper, avoiding over-dispensing and therefore, wasting material.
  • Discharge System: After the right weight is attained, the product is dumped into an individual bag, box, paper, or any other package form. At times the discharge is synchronised to allow the product to discharge directly to the automated packaging equipment.

Key Benefits of Multihead Weigher Packing Machines

  • High Speed & Efficiency: Multihead weighers work best in environments that require more throughput per hour, hence more flow rates per minute. Due to the several weigh heads working at once, it is possible to weigh and pack the products in a very short time as compared to the single-head machines.
  • Increased Accuracy: Multiple weigh heads and the variety of combination algorithms ensure the highest level of accuracy of each package weighing with the correct weight inside. It is important in sectors such as manufacturing, engineering, and construction where accuracy and meeting of sector standards is vital.
  • Minimised Product Waste: With the right quantities from the two hoppers, this definitely solves problems relating to overfilling and underfilling, which are major causes of wastage. This can be especially the case with products that are more costly or fragile in some way.
  • Versatility: Multihead weighers are readily adaptable to a diverse type of products and may operate with granules, powders, cubes, candies, snacks, fruits, and vegetables, among others.
  • Enhanced Packaging Flexibility: These machines are versatile in that they are very flexible with other types of packaging equipment that include flow wrappers, vertical form-fill-seal equipment, or bagging equipment, depending on the packaging needs of the foodstuffs.
  • Reduced Labour Costs: Since most of the weighing and packing are now covered by automation, the companies need less human effort, thus decreasing the general costs and inaccuracies.

Industries That Benefit from Multihead Weigher Packing Machines

  • Food Industry: Multihead weighers are most often used in food industries for packaging such products as snacks, nuts, grains, candy, meat and fruits and vegetables. They make it possible to have standard package sizes of materials like nuts and chocolate pieces that are desirable by consumers.
  • Pharmaceuticals: : He said that accuracy is critical in the production of medications. Multihead weighers are typically used for tablet, capsule, powder dosage setting to ensure the weight control regulation.
  • Cosmetics & Personal Care: Beauty products like powders, creams or liquids need to be packed in small, identical quantities for sale and this is where using multihead weighers can come in handy, the devices ensure portioning is consistent and precise.
  • Chemicals & Fertilizers: Where large quantities of chemicals, plastics and fertilizers are packed, multihead weighers play an innevitable role of enhancing the weights as well as streamlining the process.
  • Pet Food and Animal Feed: Multihead weighers are also employed to pack animal food products such as kibble or treats and the technology ensure the manufacturers that their packing is accurate and at an extremely high rate.

Types of Multihead Weigher Packing Machines

There are different types of multihead weighers designed for specific applications:

  • Vibratory Multihead Weigher: Recommended for such operations as with granules, powdery or free-flowing products. This one employs the use of vibration in distributing the product into the weigh hopper in equal measure.
  • Gravity-fed Multihead Weigher: More appropriate for heavily compacted products, this type of weighers relies on gravity to meter the produce into the hoppers with the appropriate weight.
  • Combination Weighers: These have to combine diverse technologies in order to manage pieces of different shapes and sizes and of different densities. They are particularly attractive for mixed products or irregular products in nature.
  • Rotary Multihead Weighers: These are specialized in products that require careful handling procedures such as fruits and other airy snacks.

Applications:

  • Fully Automatic Tea Packing Machine: For precise, hygienic packing of tea leaves and powders.
  • Chips Packing Machine: Ideal for accurate packing of chips and similar snack items.
  • Namkeen Packing Machine: Perfect for packing different varieties of namkeen products with high efficiency.
  • Peanut Packing Machine: Ensures precise weight measurements for peanut packaging.
  • Poha Packing Machine: Tailored for efficient packing of poha in various pouch sizes.

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